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Illustrating A Point About An Increasingly Technical Segment
Continued...
By John H. Foster
Foster Needle Co., Inc.
Manitowoc, WI

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It is thought by some that to gain high tensile strengths it is necessary to use high kickup, thereby densifying and compacting more fibers per stroke. This is not necessarily true. High kickup can cause varying amounts of fiber damage. High kickup can literally rake and break fibers, thus lowering tensiles and nonwoven physical properties. Higher tensiles can generally be achieved by lowering the amount of kickup and increasing the amount of needle penetrations per square inch. Fewer fibers will be carried each stroke. However, the total fibers of the web are treated in a much more gentle manner.

 
Kickup Properties diagram - Foster Needle,Inc.
Figure 6: Kickup Levels
 

When very high tensiles and fine surface conditions are not a necessity, high kickup may be ideal. High kickup is excellent for needling waste fibers or "shoddy" fibers, which are often used in the production of paddings and waddings. These products often require only average strengths and fine surface requirements are not a concern.

Kickup
As can be seen in Figure 6, kickup is the protrusion of the barb above the edge into which it is formed. Kickup can be engineered so that it is very high or in decreasing size so that there is actually no protrusion at all. The use of a particular kickup level will often be determined by the physical properties being produced in the fabric.

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FOSTER NEEDLE CO., INC.
4343 Expo Drive
PO Box 1027
Manitowoc WI  USA  54221-1027
Phone: 920-682-6314
Fax: 920-682-5331
E-mail: sales@fosterneedleusa.com
FOSTER NEEDLE LIMITED
P.O. Box 7246
Wigston, Leicestershire LE18 4WW
England
Tel: 0116 2581570
Fax: 0116 258 1579
E-mail: saleseurope@fosterneedleusa.com
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